carling technologies ? 101 pd-series ?general specifications www.carlingtech.com ul recognized ul standard 1077 component recognition pr ogram as equipment leakage cir cuit interrupter and, protectors, supplementary ( fttj2, file e177510). ul standard 943 tested as ground fault cir cuit interr upters for equipment protection. csa certified component equipment leakage current interrupter with supplementary pr otector, under class c22.2,no. 144-m91, file lr47848-50 tuv certified iec 947-2 and appendix b: cir cuit breakers incorporating residual current protection. complies with waveform r equirements of iec 1008- 1, type a. agency certifications smartguard is an equipment ground fault protection device that combines hydraulic/magnetic circuit breaker and overload and short circuit protection and ground fault protection. this breaker senses and guards against faults to ground using a state of the art integrated circuit. this technology detects faults and when a fault occurs, the breaker trips and an led illuminates. the led gives a clear indication that the trip occurred as a result of leak- age. this protection helps prevent serious equipment damage and fire. electrical table a: lists ul recognized & csa certified configurations and performance capabilities as a component supplementary protector. interrupting leakage capacity (amps) current full general ul / csa must - trip circuit max load purpose without rating configuration rating frequency phase amps amps backup fuse (milliamps) 120/208 50/60 1 1-50 --- 5000 7-100 120/208 50/60 1 1-50 --- 5000 7-100 208-240 50/60 3 1-50 --- 2000 7-100 480y 50/60 3 1-30 30.1-50 2000 7-100 series voltage current rating pd-series table a: component supplementary protector & earth leakage current interrupter table b: lists tuv certified configurations and performance capabilities as a circuit breaker incorporating residual current pro- tection. current leakage rating current full must - trip ultimate s/c service s/c residual s/c circuit max load rating breaking breaking make/break configuration rating frequency phase amps (milliamps) capacity (lcu) capacity (lcs) current (l ? m) 120-240 50/60 1 1-50 7-100ma 5000 3750 1250 200-240 50/60 3 1-50 7-100ma 2667 2000 1000 380-415 50/60 3 -y 1-50 7-100ma 2000 2000 1000 380-415 50/60 1 1-50 7-100ma 2000 2000 1000 series interrupting capacity (amps) pd-series table b: circuit breaker with residual current protection voltage
carling technologies ? 102 pd-series equipment leakage general specifications www.carlingtech.com standard must trip leakage current ratings 7, 10, 15, 30, 50 & 100 milliamps. for other ratings, consult factory. trip time 300 ms max. @ 100%, 40ms max. @ 500% of must trip leakage cur- rent. test button on breaker face above actuator. leakage trip indicator red led on breaker face above maximum voltage ac, 480 wye/277 vac, 50/60 hz standard curr ent ratings 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0 & 50.0 amps. for other ratings, consult factory. insulation resistance mini mum of 100 megohms @ 500 vdc. dielectric strength 1960 vac, 60 hz for one minute between all electrically isolated termi- nals. resistance, impedance from line to load terminal ( values based on series t rip cir cuit number of poles 2, 3 & 4 length (included switched or unswitched neutral) 4.2 inches ( 106.7 mm) width 2-pole: 3.0 i nches (76.2 mm) 3-pole: 3.75 inches (95.3 mm) 4-pole: 4.5 inches (114.3 mm) depth 2.5inches (63.5mm). weight: 2-pole 16.0 oz. (453.6 gm) 3-pole: 21.4 oz. (606.7 gm) 4-pole: 26.9 oz. (762.6 gm) standard colors housing - gray; actuator - black, red, or white mounting fr ont panel or standard 35mm symmetrical din rail (35 x 7.5 or 35 x 15mm per din en5002). termination box lug leakage to ground electrical physical operating temperature +10 c to +50 c 1000 1 10 100 100 10 1 0.1 0.01 0.001 0.01 0.1 o h m s ampere rating environmental mechanical endurance 10,000 on-off operations @ 6 per minute; with rated current and volt- age. trip free all smartguard equipment leakeage circuit breakers will trip on overload or leakage to gr ound, even when actuator is forcibly held in the on current (amps) 0.10 - 5.0 5.1 - 20.0 15% 25% tolerance (%) 20.1 - 50.0 35%
carling technologies ? 103 pd-series equipment leakage ordering scheme www.carlingtech.com 410 1.000 512 1.250 415 1.500 517 1.750 420 2.000 522 2.250 425 2.500 527 2.750 430 3.000 435 3.500 440 4.000 445 4.500 450 5.000 455 5.500 460 6.000 465 6.500 470 7.000 475 7.500 480 8.000 485 8.500 490 9.000 495 9.500 610 10.000 710 10.500 611 11.000 711 11.500 612 12.000 712 12.500 613 13.000 614 14.000 615 15.000 616 16.000 617 17.000 717 17.500 618 18.000 619 19.000 620 20.000 622 22.000 624 24.000 625 25.000 630 30.000 635 35.000 640 40.000 650 50.000 5 current rating (amperes) 9 actuator color 8 actuator 10 mounting 3 1 threaded insert 6-32 x 0.195 inches 2 threaded insert iso m3 x 6.5 mm 7 terminal 1 front connected box lug with pressure plate 4 frequency & delay 20 50/60hz instantaneous 22 50/60hz short 24 50/60hz medium 26 50/60hz long 3 circuit b series trip (current) 2 system voltage/poles 1 system voltage poles a 120vac 1 one plus unswitched neutral b 120/240 vac 1 two c 120/208 vac 1 , two plus unswitched neutral 120/240 vac 1 d 120/208 vac 1 , two plus switched neutral 120/240 vac 1 e 208/240 vac 3 three f 208/240 vac 3 three plus unswitched neutral g 208/240 vac 3 three plus switched neutral p 480y vac 3 three q 480y vac 3 three plus unswitched neutral r 480y vac 3 three plus switched neutral 1 series pd 5 current rating 3 circuit 2 voltage/ poles 6 equipment leakage - trip current 7 terminal 4 frequency & delay 1 series r b 24 650 b 1 a 1 notes: 1 units with a switched or unswitched neutral connection are the same size as a unit with an additional breaker pole (e.g. a 2-pole unit with a switched or unswitched neutral is the same physical size as a 3-pole unit.) switched neutral poles contain the same overcurrent protection as the other poles. 2 the leakage currents shown will cause the breaker to trip (must-trip current). the must- hold current is 67% of the must-trip current. 3 all breakers are front panel mountable using screw size shown. breakers may also be mounted on either 35mm x 7.5mm or 35mm x 15mm symmetrical din rail. 4 tuv certifed units must have i-o or dual legends. 11 agency approval 1 c pd b 7 c 10 d 15 e 30 f 50 g 100 8 actuator a handle b handle. with handleguard 9 actuator color & legend 4 actuator color marking: marking color: color: i-o on-off dual white ab 1 black black cd 2 white red ef 3 white 10 mounting 11 agency approval c ul recognized & csa certified u tuv certified 6 equipment leakage - trip current (milliamps) 2
carling technologies ? 104 pd-series circuit & terminal diagrams www.carlingtech.com test p1(l1) line line p1(l1) test (n) line p1(l1) (n) load load test load tripped due to earth leakage indicator p3(l3) sensor circuit schematics solid state circuitry trip mechanism trip mechanism 1-pole circuit (n) solid state circuitry p1(l) sensor tripped due to earth leakage indicator solid state circuitry solid state circuitry p3(l3) sensor p3(l3) tripped due to earth leakage indicator line trip mechanism p2(l2) tripped due to earth leakage indicator p1(n) p1(l1) p2(l2) p2(l) solid state circuitry p1(l1) sensor solid state circuitry trip mechanism trip mechanism load test line sensor test load p2(l2) solid state circuitry p1(l1) sensor trip mechanism trip mechanism tripped due to earth leakage indicator sensor pdd (with switched neutral) line (n) 2-pole circuits pdb test load pdc (with unswitched neutral) line pda test (n) load tripped due to earth leakage indicator tripped due to earth leakage indicator p2(l2) p2(l2) p2(l2) 3-pole circuits pdg & pdr (with switched neutral) pdf & pdq (with unswitched neutral) pde & pdp pole 2(l2) pole 3(l3) line (n) pole 1(l1) o n i load o ff o pole identification scheme .920 [23.37] box type wire connectors with pressure plate 1.500 [38.10] 4.500 [114.30] notes: 1 all dimensions are in inches [millimeters]. 2 tolerance .015 [.38] unless otherwise specified.
carling technologies ? 105 pd-series form & fit drawings www.carlingtech.com 30 60 line (2 places per pole) on i 2.250 [57.15] on i leakage indicator .375 [9.53] 3.000 [76.20] on i .550 [13.96] on i 4.500 [114.30] 2.500 [63.50] panel cut-out detail 2.260 [57.40] .650 [16.51] 2.260 [57.40] .265 [6.73] tripped due to earth 1.215 [30.86] pdc & pdd pda & pdb pde &pdp 2.250 [57.15] 1.125 [28.58] 2.250 [57.15] .790 [20.10] load pdf, pdg pdq & pdr assembly 4.200 [106.68] test button 6-32 [m3] thread x .195 [4.95] deep 2.062 [52.37] .750 [19.05] .649 [16.48] screw driver standard 35mm symmetrical din rail 1.405 [35.69] 4.200 [106.68] optional handle guard removal (35 x 7.5 or 35 x 15mm per din en50022). .150 [3.81] 3.750 [95.25] 2.062 [52.37] .156 dia [ 3.96] 1.510 [38.35] 4 plcs. 3.500 [88.90] .644 [16.36] notes: 1 all dimensions are in inches [millimeters]. 2 tolerance .010 [.25] unless otherwise specified.
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